m/s Usui susira international private limited
Quality engineer Supplier Development
0000 - Present
Name of Organization : m/s Usui susira international private limited, No : 14 , usui susira international private limited, putlur. Designation : Quality engineer Supplier Development Sector : Manufactures Of Pushrod and Automobile Accessories. Years of Experience : 6.05.2012 to still date I am Using Advance Quality Measuring Instruments Experience Like : Profile Projectors, Contour graph, Surface Roughness Tester, Rockwell Hardness Tester, Spring load Tester, Tensometer, Bore Gauge, Height Gauge, Vernier caliper, Micrometer, Air Plug Gauge, etc. Job profile Inspecting the component in Line inspection and final inspection. Analyse root cause for non conformity and finding solution. Doing process and product audit for improving the Quality. Responsible for supplier quality and supplier development. Responsible for supplier audit and supplier assessment. Maintaining incoming materials inspection reports. Developing supplier ppap. Doing Chemical analysis and mechanical testing. Organizing external lab activities. Frequently visit the supplier and develop the supplier. Verify cost saving plan, continual improvement, new product development, overall sale plan and achieved. As an Auditor Plan for internal audit and T.S audit. Maintaining the internal audit and external audit files. Implementing and Maintaining EMS and OHSAS Documents. Plan for 5S audit and maintaining 5S files. Verify training plan, training records, training attendance, skill matrix, employee motivation and training needs. Organizing training for employees and training evaluation. Verify 1st off sample, Control chart, Cpk values for inhouse, Poka yoke, NDC chart, batch order card and rework card and daily maintenance check sheet. Layout inspection for customer complaint jobs and preparing corrective action. Preparing Daily rejection status, Supplier and In-house PPM, overall scrap summary, Rejection review, cost of poor quality, MRM, KPI factor, preparing one point lessons and preparing corrective action for customer complaint jobs. Verify Incoming material inspection reports, PPAP, Supplier audit as per plan and supplier assessment and Purchase order, latest drawings and QPRI, Cpk values, verify SQPIN and IRCUM Delivery Advice Note. Verify MSA, calibration plan and calibration for gauges, R and R, Bias and Layout inspection. Verify Final inspection report, Pre delivery inspection report, process and product audit. Verify FIFO process Magnetic Particle Inspection Surface and near Sub-Surface flows detection -crack Wet Fluorescence Method -Head Sort and some other methods viz., Prod and Yoke is also used for Crack Testing. Liquid Penetrant testing Project in company : Reduced slug length for forging Process by Autocad Software. Eliminate grinding operation in Solid Pushrod.ie, design change in punch and so one operation was eliminated and saved more money, power, time and man power. Eliminate grinding operation in Tubular Pushrod.ie, Punch design change in Cold forging at Cup end process and so one operation was eliminated and saved more money, power, time and man power.
MTD Hungary Ltd
Production Team Leader
0000 - Present
MTD Hungary Ltd 2001 - 2007 Production Team Leader Responsible for the production and supply of high volumes of quality machinery such as lawn mowers, trimmers and large tractors Maintaining operational efficiency to ensure business targets are achieved and exceeded Providing weekly target analyses, reports and measurement updates Leading and supporting a range of team members ensuring maximum output Prioritising and allocating tasks to the team members Ordering and monitoring stock levels Performing regular quality/quantity checks Updating production records and databases Education and further training E-Careers Online Training 2014 Prince2 Project Management Queen Marys College 2013 Level 2 Business and Administration References on request
- ASNT Level II Certified NDT Technician for Magnetic Particle Testing ( MPT )
- Ultrasonic Testing ( UT )
- Liquid Penetrant Testing ( LPT ) And Radiography Testing ( RT ) . Training undergone in PFMEA
- 7QC tools
- T.S Awareness program
- EMS Awareness program And OHSAS Awareness program. Non Destructive Test : Magnetic Particle Inspection ( Surface And near Sub-Surface flows detection -crack detection Wet Fluorescence Method ) -Head Sort And some other methods viz.
- Prod And Yoke is also used for Crack Testing. Ultrasonic testing ( flaw detection using angle And normal probe in mod-sonic machine ) . Liquid Penetrant testing Certificate in British English Council And Welding Fresh Engineers ( Indian Welding Society ) .AutoCAD
- Catia And Ansys. Certified lead auditor in ISO 9001-2008 by Bureau Veritas Certification. Paper Presentations National student Conference on -2012 ) at avadi
- the paper was presented as my project in the title of underwater welding.